Mr Dawe's Centurion.

Forum for discussion relating to the Centurion
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Whilst I wait for the expanding metal I shall get on with the twinkly bits.
Attachments
IMG_20230509_152839_kindlephoto-14810889.jpg
That winky pot is great
That winky pot is great
IMG_20230509_154651.jpg
Parting off very carefully
Parting off very carefully
Polishing the bezels
Polishing the bezels
A small piece of stock used for the headlight bezels
A small piece of stock used for the headlight bezels
These stock parts are not far off but do need that big bezel
These stock parts are not far off but do need that big bezel
IMG_20230509_160842.jpg
I can't believe the lenses fit perfectly with just a little fetling
I can't believe the lenses fit perfectly with just a little fetling
IMG_20230509_160857.jpg
Using a needle file to profile the bezels
Using a needle file to profile the bezels
That's four bezels made, the brackets for those will be tricky
That's four bezels made, the brackets for those will be tricky
Opening up the winky pot post to take the wires
Opening up the winky pot post to take the wires
Turning down the head light post
Turning down the head light post
I want to use the post headlight bowl mounting to keep things nice and strong but incorporate the u channel bracket as well, the post will not really be seen
I want to use the post headlight bowl mounting to keep things nice and strong but incorporate the u channel bracket as well, the post will not really be seen
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Moving on with the driving lamps
Attachments
P6282233.JPG
Not really necessary but I'm going to use red leds for the outer lamps in addition to the ir glass effect
Not really necessary but I'm going to use red leds for the outer lamps in addition to the ir glass effect
IMG_20230510_142621.jpg
So many tiny pieces
So many tiny pieces
IMG_20230510_144228.jpg
IMG_20230510_145749.jpg
This digital gauge is so useful
This digital gauge is so useful
IMG_20230510_151143.jpg
Milling of course
Milling of course
A little production line
A little production line
Angles to match the front plate
Angles to match the front plate
IMG_20230510_155609.jpg
IMG_20230510_162544.jpg
Don't get too excited, the lamps are just tacked in place to have a " look see "
Don't get too excited, the lamps are just tacked in place to have a " look see "
IMG_20230510_165144.jpg
IMG_20230510_165213.jpg
This will not be the final position I'm sure, what do you think of the piece of steel for for for the lamp guard surrounds Phil? The diameter is just a gnats tadger under 3 mm.
This will not be the final position I'm sure, what do you think of the piece of steel for for for the lamp guard surrounds Phil? The diameter is just a gnats tadger under 3 mm.
Mechanical engineer.
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Winky pot and made a start on the light guards today.
Attachments
Letting the post into the light body stalk
Letting the post into the light body stalk
IMG_20230516_133157.jpg
The correct length
The correct length
Always start with a small drill bit
Always start with a small drill bit
M4 tap
M4 tap
IMG_20230516_134117.jpg
Those sites are tiny
Those sites are tiny
Now to paint
Now to paint
This will take some head scratching
This will take some head scratching
Measure check, check again , measure and centre pop, I shall make them long and then cut back to finish
Measure check, check again , measure and centre pop, I shall make them long and then cut back to finish
I'm being really careful as I only want to make these once
I'm being really careful as I only want to make these once
Mechanical engineer.
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Phil Dawe
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Re: Mr Dawe's Centurion.

Post by Phil Dawe »

Huge thanks to Stephen White for his input on the headlights conduit and the winky pot location. :D
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

The light guards are now well under way
Attachments
Lights 8-2.JPG
Lights 8-2.JPG (46.29 KiB) Viewed 1051 times
Nice lump!
Nice lump!
I have my own "bend allowance" system that works great for me
I have my own "bend allowance" system that works great for me
Getting the frame pieces all the same takes a little effort, all the hole depths need to be within .5 mm
Getting the frame pieces all the same takes a little effort, all the hole depths need to be within .5 mm
Tricky and delicate silver soldering
Tricky and delicate silver soldering
The copper covered welding rod silver solders perfectly
The copper covered welding rod silver solders perfectly
You need a good eye to keep the holes square and plumb
You need a good eye to keep the holes square and plumb
IMG_20230517_161954.jpg
Using the in situ pre drilled holes as a jig you know that the frame fits perfectly and can be removed for further soldering and refitted without any problems, if the rod and or holes are out of plumb removal can be very difficult.
Using the in situ pre drilled holes as a jig you know that the frame fits perfectly and can be removed for further soldering and refitted without any problems, if the rod and or holes are out of plumb removal can be very difficult.
Mechanical engineer.
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

All soldered cleaned up and primed
Attachments
Note how much paint there is on the light guards , remove those layers of paint and our stock rod needs to be 1 mm less in scale in diameter
Note how much paint there is on the light guards , remove those layers of paint and our stock rod needs to be 1 mm less in scale in diameter
Lights 8-2.JPG (46.29 KiB) Viewed 980 times
IMG_20230519_113806.jpg
IMG_20230519_143301.jpg
This piece of mild steel is for the tiny brackets x4 that are welded to the frame uprights
This piece of mild steel is for the tiny brackets x4 that are welded to the frame uprights
IMG_20230519_144823.jpg
Not sure what these brackets were for.
Not sure what these brackets were for.
IMG_20230519_154028.jpg
IMG_20230519_154035.jpg
IMG_20230519_154907.jpg
IMG_20230519_155119.jpg
And now onto the bezel fittings to include the awkward brackets, the conduit fittings are on back order from DD, well not really back order as soon as Dave gets a chance to cast them. A question for Dave, what diameter rod will I need for the conduit to fit your fittings please?
And now onto the bezel fittings to include the awkward brackets, the conduit fittings are on back order from DD, well not really back order as soon as Dave gets a chance to cast them. A question for Dave, what diameter rod will I need for the conduit to fit your fittings please?
Mechanical engineer.
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Change of plan regarding the led wires.
Attachments
Led secret wiring
Led secret wiring
Dissolving the cyno so I can reroute the led wires
Dissolving the cyno so I can reroute the led wires
I've decided that the led wires must be hidden so the conduit looks perfectly convincing
I've decided that the led wires must be hidden so the conduit looks perfectly convincing
Yet another angle to work out
Yet another angle to work out
Extension mounting tubes not only to support the headlamp but to carry the cables into the hull.
Extension mounting tubes not only to support the headlamp but to carry the cables into the hull.
Lines for reference just in case I make a cockup
Lines for reference just in case I make a cockup
A bit of of a pyramid but it works well
A bit of of a pyramid but it works well
Centering is always a chore but it has to be done
Centering is always a chore but it has to be done
Just following the invisible numbers
Just following the invisible numbers
IMG_20230522_162808.jpg
Darn awkward work but very rewarding
Darn awkward work but very rewarding
All perfectly machined ready for the brackets
All perfectly machined ready for the brackets
Although the metal looks like it's off cuts it is in fact the beginning of some tiny brackets
Although the metal looks like it's off cuts it is in fact the beginning of some tiny brackets
16 of everything to make
16 of everything to make
Mechanical engineer.
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Bryan Brown
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Re: Mr Dawe's Centurion.

Post by Bryan Brown »

Phil
How do you make time for food drink and sleep considering the progress you make each day on various models
Bryan :wink: :wink:
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Well Bryan as you have asked, you wouldn't believe how much I have to do on a daily basis, I love the model building work as I suppose it's an escape from it all!
We have , I say we, me and the wife ( we live separately ) look after our own land here in Cornwall, I then also look after another 100 acres or so of pasture and woodland. We have 8 horses, 4 cats, 2 dogs, 1 sheep and a few bees.
Time is precious for sure, I have my own business, I do my own cooking and house work all with a degenerative back disease but morphine helps! I shall keep going until I can't. I have given up riding motorcycles and showing cars though, Phil.
Attachments
IMG_20230507_160837.jpg
Mechanical engineer.
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Chang
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Re: Mr Dawe's Centurion.

Post by Chang »

Phil Woollard wrote: ↑
Tue May 23, 2023 7:32 am
 ....Time is precious for sure, ...
Phil your space-time continuum must be in such high speed that the Einstein's General Theory of Relativity applied, ie, the "Time Dilation" effect occurred. :shock:
------------------------------------------------------------------
Es braust unser Panzer im Sturmwind dahin.....
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

If that can make you feel dizzy then I agree Chang :wink:
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Making tiny parts for those headlamps
Attachments
Lights 6-2.JPG
There's always a scrap piece of metal that works kicking around somewhere
There's always a scrap piece of metal that works kicking around somewhere
IMG_20230523_112537.jpg
These ears are to big just now but that's all planned.
These ears are to big just now but that's all planned.
This all needs to be functional so in the future if an led needs replacing you can remove the bezel .
This all needs to be functional so in the future if an led needs replacing you can remove the bezel .
I need to reduce these fittings down by about 20% but that will be done once it's all in place, the parts are very fiddly indeed, so best fix then file
I need to reduce these fittings down by about 20% but that will be done once it's all in place, the parts are very fiddly indeed, so best fix then file
Mechanical engineer.
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

I decided to finish one lamp completely, really just to prove the concept.
Attachments
Pin drills
Pin drills
IMG_20230524_161803.jpg
The resin conduit arrived today, these Dave has sent for patterns prior to the metal variety which will follow
The resin conduit arrived today, these Dave has sent for patterns prior to the metal variety which will follow
IMG_20230524_163526.jpg
I'm happy with the result
I'm happy with the result
My smallest tap
My smallest tap
Anyone know which way up these light lenses go, more open part to the top or to the bottom?
Anyone know which way up these light lenses go, more open part to the top or to the bottom?
IMG_20230524_170339.jpg
That is a lot of work!
That is a lot of work!
IMG_20230524_170432.jpg
IMG_20230524_170521.jpg
My kindle camera is getting a bit old now
My kindle camera is getting a bit old now
Mechanical engineer.
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Phil Dawe
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Re: Mr Dawe's Centurion.

Post by Phil Dawe »

Beautiful, Huge thanks to Didier Molard who sourced the basic headlamps for us and Phil W's work which never disappoints! :)
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Phil Woollard
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Re: Mr Dawe's Centurion.

Post by Phil Woollard »

Nearly ready for paint.
Attachments
Tiny screws, leds and some paint. Then mount and wire in to drivers compartment switch panel .
Tiny screws, leds and some paint. Then mount and wire in to drivers compartment switch panel .
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.
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