Milling Machine Upgrade

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Steve Lewington
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Milling Machine Upgrade

Post by Steve Lewington »

Good evening all

Over the past few months I have been thinking about a new milling machine with a DRO and spindle readout but could not justify the cost as my SEIG super X2 PLUS is in good working order.
So a few weeks ago I remembered a good article in one of my engineering mags by a very talented engineer named Howard Winwood.
So I made lots of notes and put them in my maybe file for latter use so that latter is now.
I started by fitting angle eyes (e-bay} under the spindle powered by a 12 v wall plug.
Next a spindle speed readout by fitting a Hall Effect Sensor (e-bay) to the top of the head by using a very simple bracket and a magnet to the top of the spindle.
Next job was to remove the head spring locking the head at its high point first and replacing this with a 500mm Gus Strut part number GS6-15-220-260 from SGS Engineering UK Ltd.
Last of all was the DRO on the X,Y,and Z axis for these I brought three 300mm/ 12 inch digital readout bars with remote display from (arc euro trade).
The photos pretty much show everything I done.
Next job is to start my ZD KFZ 251 build.
Take care all and stay safe.
Steve
Attachments
the X Y Z displays all magnetic and stuck to a thin cut off of steal
the X Y Z displays all magnetic and stuck to a thin cut off of steal
Bottom fitting of gas strut and Y axis fitting
Bottom fitting of gas strut and Y axis fitting
Top fitting of gas strut and Z axis bar
Top fitting of gas strut and Z axis bar
IMG_1211.JPG
X axis fitted to the back of the table
X axis fitted to the back of the table
Bottom fitting of Z axis
Bottom fitting of Z axis
Z axis fitted to the head and top fitting for the gas strut
Z axis fitted to the head and top fitting for the gas strut
Hole drilled and taped 8mm for the bottom end of the gas strut
Hole drilled and taped 8mm for the bottom end of the gas strut
Spring removed
Spring removed
IMG_1200.JPG
Old head spring to be removed
Old head spring to be removed
Position for the Y axis
Position for the Y axis
Digital readout bar with remote display300mm.(X3 required)
Digital readout bar with remote display300mm.(X3 required)
Spindle speed readout working
Spindle speed readout working
Angle eyes working 360 degrees light
Angle eyes working 360 degrees light
Angle eyes
Angle eyes
IMG_1182.JPG
Hall effect sensor
Hall effect sensor
There is no time for peace.
No respite.
No forgiveness.
There is only ......WAR.

SdKfz 7 Half Track, 88mm Flak 36, Panzer III, TIGER I Mid 2010, Panzer iv, Sdkfz251, Famo ,Chech Hedgehog x2
Ammo limber, 25 pounder, Baily Bridge.

Phil Woollard
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Re: Milling Machine Upgrade

Post by Phil Woollard »

Lovely upgrade mate! 8)
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Gian Marco Menozzi
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Re: Milling Machine Upgrade

Post by Gian Marco Menozzi »

HI,
good job,
can you give me some more information on:
the DRO on the X, Y, and Z axis for these I brought three 300mm / 12 inch digital readout bars with remote display from (arc euro trade).
cost where you bought them,
I would like to mount them on my lathe.
Thank you
Marco

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Steve Lewington
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Re: Milling Machine Upgrade

Post by Steve Lewington »

Hi Phil
Thank you for the lovely comment mate.

Hi Gian
The readout bars were £44.22 each.
The whole upgrade cost less than £150.
Here is the link to the web page of Arc euro trade.
https://www.arceurotrade.co.uk/Catalogu ... te-Display
I hope this is helpful to you
If you require any more information / help then please do not hesitate to PM me.
Take care and keep safe

Steve
There is no time for peace.
No respite.
No forgiveness.
There is only ......WAR.

SdKfz 7 Half Track, 88mm Flak 36, Panzer III, TIGER I Mid 2010, Panzer iv, Sdkfz251, Famo ,Chech Hedgehog x2
Ammo limber, 25 pounder, Baily Bridge.

David Battson
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Re: Milling Machine Upgrade

Post by David Battson »

Hi Steve,
Nice job, DROs are are a really worthwhile upgrade for any machine . Before using, can I suggest you make up some covers for the slides to stop swarf collecting and throwing out the readings.
David

Gian Marco Menozzi
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Re: Milling Machine Upgrade

Post by Gian Marco Menozzi »

HI,
Thanks for the answer Steve,
really interesting and at a good price
Marco

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Steve Lewington
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Re: Milling Machine Upgrade

Post by Steve Lewington »

Hi Gian
Your very welcome.

Steve
There is no time for peace.
No respite.
No forgiveness.
There is only ......WAR.

SdKfz 7 Half Track, 88mm Flak 36, Panzer III, TIGER I Mid 2010, Panzer iv, Sdkfz251, Famo ,Chech Hedgehog x2
Ammo limber, 25 pounder, Baily Bridge.

User avatar
Steve Lewington
Posts: 368
Joined: Tue Aug 26, 2008 7:46 pm
Location: Aberdeenshire
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Been liked: 331 times

Re: Milling Machine Upgrade

Post by Steve Lewington »

Hi David
Thank you for the constructive comment I was thinking the same thing so your comment was the deciding factor.
I put the guards on the X and Y axis only the Z axis is set back slightly so hopefully it will not require one.
I popped into B & Q and picked up some 30mm cheep plastic angle all of £3.
A nice simple cheep fix to the problem if it works OK then I will replace them with aluminium angle.
Take care and stay safe

Regards Steve
Attachments
IMG_1260.jpg
IMG_1261.jpg
IMG_1262.jpg
IMG_1263.jpg
There is no time for peace.
No respite.
No forgiveness.
There is only ......WAR.

SdKfz 7 Half Track, 88mm Flak 36, Panzer III, TIGER I Mid 2010, Panzer iv, Sdkfz251, Famo ,Chech Hedgehog x2
Ammo limber, 25 pounder, Baily Bridge.

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