2009 KT Sprocket Teeth Alignment On Hubs
Posted: Tue Feb 25, 2020 4:59 pm
(***This something I discovered while assembling a 2009 King Tiger so it probably don't pertain to any KTs other than the '09sI)
I was just out in the garage and started assembling the sprockets on the hubs. I aligned the dimples as prescribed.
I put the sprockets on, both dished sides out, and after I got a couple of bolts in each side I noticed when the assembly was setting on it's side (on the sprockets four teeth) the assembly rocked a good bit, with it setting on two teeth (one each side) or the other two teeth.
I took them off the hub and looked at the sprocket holes, aligning them. When the two sprockets are both dished toward the outsides the teeth are off (see pic with flat sides together).
When I reverse the back (hull) sprocket to face in to the hub (see pic with dish side in) and align holes, the teeth line up perfectly. Installed this way on the hub, with holes aligned, there is NO rocking when the assembly is sitting on it's four teeth on the table.
With the hub IN the rear dish of the sprocket the teeth still go in the track holes, each a little more to the middle.
SO, my question is: should I put both dish sides out (per manual) and have the teeth a little misaligned with each side OR install the inside sprocket with the dish groove against the hub and the sprocket and then the teeth totally align?
I think I'm going to go with the rear (inside) hub with the dish against the hub. That way the sprocket teeth align, even if I loose just a minor fraction of the teeth being closer together... (***CHANGED MY MIND! I'm drilling all new holes! Read Below!!!)
I was just out in the garage and started assembling the sprockets on the hubs. I aligned the dimples as prescribed.
I put the sprockets on, both dished sides out, and after I got a couple of bolts in each side I noticed when the assembly was setting on it's side (on the sprockets four teeth) the assembly rocked a good bit, with it setting on two teeth (one each side) or the other two teeth.
I took them off the hub and looked at the sprocket holes, aligning them. When the two sprockets are both dished toward the outsides the teeth are off (see pic with flat sides together).
When I reverse the back (hull) sprocket to face in to the hub (see pic with dish side in) and align holes, the teeth line up perfectly. Installed this way on the hub, with holes aligned, there is NO rocking when the assembly is sitting on it's four teeth on the table.
With the hub IN the rear dish of the sprocket the teeth still go in the track holes, each a little more to the middle.
SO, my question is: should I put both dish sides out (per manual) and have the teeth a little misaligned with each side OR install the inside sprocket with the dish groove against the hub and the sprocket and then the teeth totally align?
I think I'm going to go with the rear (inside) hub with the dish against the hub. That way the sprocket teeth align, even if I loose just a minor fraction of the teeth being closer together... (***CHANGED MY MIND! I'm drilling all new holes! Read Below!!!)