CHALLENGER 2 PRE-ORDERS
OPEN ON THE 6TH FEB 2025


David's carrier build.

Forum for discussion relating to the Universal Carrier
Post Reply
Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

Spent the morning putting the engine together.
Attachments
The air filter really needs to be else where.
The air filter really needs to be else where.
I want the entire engine to be removable so it will have a platform with just about all the major parts bolted to that for easy access to detail and paint
I want the entire engine to be removable so it will have a platform with just about all the major parts bolted to that for easy access to detail and paint
Does anyone know how the exhausts back from the headers were routed please?
Does anyone know how the exhausts back from the headers were routed please?
Yes Mike it will be olive green in there, engine the lot.
Yes Mike it will be olive green in there, engine the lot.
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

Mike Tulls beautiful four cylinder early uc engine fully functional with gearbox JC.
Rivet head bolts size 7ba x 1/2" would be good, purchased in bags in of 500, we don't expect to use that many for one build, you will also need say 50 with slot heads too John.
Attachments
IMG_0706smal.JPG
IMG_0706smal.JPG (202.28 KiB) Viewed 2409 times
IMG_0715smal.JPG
IMG_0715smal.JPG (179.21 KiB) Viewed 2409 times
IMG_0704smal.JPG
IMG_0704smal.JPG (175.84 KiB) Viewed 2409 times
Last edited by Phil Woollard on Fri Jul 15, 2022 2:46 am, edited 1 time in total.
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Dave Dibb (Armorpax)
Posts: 1158
Joined: Thu Jul 12, 2007 6:03 pm
Location: Hampshire
Has liked: 116 times
Been liked: 1106 times
Contact:

Re: David's carrier build.

Post by Dave Dibb (Armorpax) »

Hi John,

I used 8ba unslotted and slotted by 1/4 with 1 size smaller nuts.

Cheers

Dave
www.armorpax.net

There used to be a nice banner here till Photobucket lost everything.............................

Dave Dibb (Armorpax)
Posts: 1158
Joined: Thu Jul 12, 2007 6:03 pm
Location: Hampshire
Has liked: 116 times
Been liked: 1106 times
Contact:

Re: David's carrier build.

Post by Dave Dibb (Armorpax) »

No I didn't, I used 7ba but they were 1/4, less to trim off where required. I am using 8ba now for some reason.................must be the heat.

Cheers

Dave
www.armorpax.net

There used to be a nice banner here till Photobucket lost everything.............................

Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

Mike has just sent me the exhaust routes, apparently they were constantly being damaged so as an expedient angle iron was run along side to offer some protection!
That makes my job a little easier as they can just butt up to the hull floor unless Dave wants the full system?
Attachments
rv35011d26.jpg
rv35011d26.jpg (22.82 KiB) Viewed 2403 times
rv35011d31.jpg
rv35011d31.jpg (33.81 KiB) Viewed 2403 times
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Björn Johansson
Posts: 166
Joined: Wed Mar 31, 2021 4:50 pm
Location: Falsterbo
Has liked: 467 times
Been liked: 407 times

Re: David's carrier build.

Post by Björn Johansson »

Awesome job with the engine 8) 8) 8)
Kind regards from Björn

Dave Green
Posts: 47
Joined: Sun May 12, 2019 9:33 am
Location: Stourbridge
Has liked: 87 times
Been liked: 62 times

Re: David's carrier build.

Post by Dave Green »

Happy with the plan for the exhaust. Its all starting to come together beautifully.

User avatar
Jerry Carducci
Posts: 772
Joined: Sun Apr 05, 2020 7:38 pm
Location: California, If you plan to visit you'd better hurry while there's still something left!
Has liked: 3 times
Been liked: 1073 times
Contact:

Re: David's carrier build.

Post by Jerry Carducci »

I have to say, that engine is quite the show piece. Outstanding...

Jerry
http://tanks.linite.com/ - RC tanks: stay home, build a tank and save a life!

Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

Just a few hours done this morning as it's just to oppressive in the shop right now.
I'm changing the engine pulley configuration to suit the universal carrier
Attachments
TM-3.jpg
Using debonding agent to remove previously fitted parts ready for the electric motor fan drive
Using debonding agent to remove previously fitted parts ready for the electric motor fan drive
The fan drive and generator are combined on the uc and sit very high
The fan drive and generator are combined on the uc and sit very high
IMG_20220715_090644.jpg
IMG_20220715_092758.jpg
I won't be using this electric motor as it's not up to standard
I won't be using this electric motor as it's not up to standard
IMG_20220715_103000.jpg
IMG_20220715_110816.jpg
IMG_20220715_112113.jpg
IMG_20220715_112608.jpg
Fitting ball race bearings to all the pulleys
Fitting ball race bearings to all the pulleys
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Oliver Brüninghaus
Posts: 223
Joined: Mon Jun 02, 2014 3:59 pm
Has liked: 551 times
Been liked: 409 times

Re: David's carrier build.

Post by Oliver Brüninghaus »

It' s becoming more and more fun to watch this build :D
It's Grim Up North

Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

I'm glad you guys are enjoying my builds.
Attachments
IMG_20220716_140850.jpg
IMG_20220716_141319.jpg
IMG_20220716_141341.jpg
IMG_20220716_141355.jpg
IMG_20220716_141402.jpg
You now have a working fan and three other running pulleys Dave
You now have a working fan and three other running pulleys Dave
I'm trying to find a good quality fan belt approx 2/3 mm wide x 90mm diameter, the belt that came with the kit is not designed to be functional and requires to much hp to run it.
I'm trying to find a good quality fan belt approx 2/3 mm wide x 90mm diameter, the belt that came with the kit is not designed to be functional and requires to much hp to run it.
Vhs video pulley belts are good quality this is a dyed rubber band.
Vhs video pulley belts are good quality this is a dyed rubber band.
IMG_20220716_143630.jpg
The small 12v motor from eBay was going to fail, so I have used one of the vsh video motors which are great quality, don't get hot and are silent with decent bearings. If you look closely you can see the join in the outer casing of the generator which needed lengthening about 15mm to look convincing
The small 12v motor from eBay was going to fail, so I have used one of the vsh video motors which are great quality, don't get hot and are silent with decent bearings. If you look closely you can see the join in the outer casing of the generator which needed lengthening about 15mm to look convincing
Last edited by Phil Woollard on Sat Jul 16, 2022 5:28 pm, edited 1 time in total.
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Dave Green
Posts: 47
Joined: Sun May 12, 2019 9:33 am
Location: Stourbridge
Has liked: 87 times
Been liked: 62 times

Re: David's carrier build.

Post by Dave Green »

A working fan on a fantastic motor and its working to boot. That's really cool and is probably the only thing that is in this weather. Phew.

User avatar
John Clarke
Posts: 1670
Joined: Sun Oct 17, 2010 10:06 pm
Location: Staffordshire
Been liked: 1789 times

Re: David's carrier build.

Post by John Clarke »

Thank you both for the info on the round heads. Dave Dibb's UC looks wonderful and this one's becoming a star attraction.
Super job guys. 8)
That's one mighty fine looking IC motor of Mike Tulls. (But not envious)
Sadly the only thing I'll be animating other than the standard UC R/C is the driver. With a Jason "The monk" Statham twisty steering head. :D
[attachment=0]The Monk.jpg[/attachm ent]
Attachments
The Monk.jpg
The Monk.jpg (146.22 KiB) Viewed 2185 times
Oh Man, I only ride em I don't know what makes them work,
Definatley an Anti-Social type

Phil Woollard
Posts: 4271
Joined: Mon Mar 01, 2010 4:48 pm
Location: Cornwall
Has liked: 2267 times
Been liked: 7152 times

Re: David's carrier build.

Post by Phil Woollard »

Nothing very exciting to report but very important all the same, rivets, maybe the rear light that's a little exciting.
Attachments
Lots of threaded rivets, each one needs cutting and filing and fitting.
Lots of threaded rivets, each one needs cutting and filing and fitting.
The crew steps, just to check Dave, do you want all four fitted?
The crew steps, just to check Dave, do you want all four fitted?
IMG_20220719_111030.jpg
Turned from brass
Turned from brass
IMG_20220719_120043.jpg
IMG_20220719_120049.jpg
IMG_20220719_121443.jpg
Last edited by Phil Woollard on Tue Jul 19, 2022 6:30 pm, edited 2 times in total.
Mechanical engineer.
2 Youtube channels, Phil Woollard and Magpiespyro. Facebook/ Phil Woollard.
Commission builds considered. Pm for my email.

Dave Green
Posts: 47
Joined: Sun May 12, 2019 9:33 am
Location: Stourbridge
Has liked: 87 times
Been liked: 62 times

Re: David's carrier build.

Post by Dave Green »

Looking good. Keep it with the four crew steps.
Hope you've got something to keep you cool there beyond the fan on the motor.

Post Reply