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Re: Neil's early Tiger 1 (2023)
Posted: Sun Mar 24, 2024 4:29 am
by Dale jordan
Hi Neil I'm not sure about the cap head bolts for the front mud guard hinges I can't remember what I did . I think they where bolted from
underneath and the thread was flush at the top other wise the guards won't pivot up . Dale
Re: Neil's early Tiger 1 (2023)
Posted: Sun Mar 24, 2024 7:11 am
by neil graham
Thanks Dale, excellent pick up.... I needed 8 bolts and saw 8 that different from the rest.....wrong of course. Instructions say CSK and not CAP.
All fixed now
Re: Neil's early Tiger 1 (2023)
Posted: Sat Mar 30, 2024 3:55 am
by neil graham
Finished the matt varnishing of most of the lower hull
This meant I could attach the idler arms
...and reallign all the suspension arms to 30 degrees. However, there was one that would not sit on the torsion bar. So I replaced the grubs....but it still wobbled a good 10 degrees. I was about to drill small holes in the torsion rod so the grubs could sit in them, but with the drill in hand I decided to switch the torsion rod around.....and this did the trick!
I intend to wait until my steel tracks arrive and I build them before I attach the drive sprockets & wheels, simply so that they all align.
Next job is probably to do all the rear plate detail
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 7:54 am
by neil graham
Got back into it this morning....had a crazy few weeks at work but at least the Tiger was still waiting for me. My wife has named him 'Fritz'
Got the idler wheels on with caps
Something I realised last week when I was aligning the suspension arms..... I could not access the locking bolt on top of the fixed ends as the left drive mount was in place....and I couldnt get the drive mount off without taking the drive sprocket off. First world problems I know, but its annoying when I have to spend time fixing obvious mistakes I should have noticed.
Even though the drive mount is on page 1 of the instructions, it would be obvious to anyone making a 2021 Tiger that it would have to come off when originally placing the arms, but my options pack & the mount only arrived recently. Oh well, at least I didnt have to break the whole tank down to tighten that single locking bolt
After putting all this back together I then moved onto preparing all of the rear plate detail parts. Filing parts with sharp edges and sanding/scratching all the other surfaces.
Will have to do something with these, though I don't know what yet, they clearly can't go on like this. I have a vice & a drill, wish me luck!
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 8:31 am
by Chang
Hi Neil,
Your Tiger 1 is beautiful.
IMHO , in case of needing do it again in the future. Cut off necessary material of that LHS motor mount above this M6 cap screw , or simply to replace it with M6 hex head screw , before re-installing the LHS drive motor. So next time a L-shape M6 Allen wrench or spanner is enough to lock / unlock it. Learnt this from many Tiger 1 builders.

- thumbnail_IMG_5680.jpg (62.45 KiB) Viewed 1635 times
Happy building!
Lerh Chang
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 9:13 am
by Vince Cutajar
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 9:18 am
by Vince Cutajar
Regarding the tow rope clamps; I made them open ended slots.
viewtopic.php?p=65062#p65062
Vince
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 10:24 am
by Dale jordan
Hi Neil you can cut down the Allen key into a mini me .Dale
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 10:27 am
by Donald Suttie
Regarding the hard to get at allen bolt,simply replace it with a hex bolt,and save all the frustration
that's what i did
Donald
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 06, 2024 10:41 am
by neil graham
Thanks for the great suggestions guys, and the compliment Chang. I want it to look nice (and be reasonably safe from corrosion) even if I won't use any filler until the end and I know it runs
I did think about bending an allen key, but not cutting one...a metal saw is a likely addition to the tool kit. A new bolt is an obvious solution that I admit I didn't think about.
The slot was what I was hoping to cut with a drill bit. A bit scary for me as I am not a skilled metal guy by any stretch of the imagination.
Re: Neil's early Tiger 1 (2023)
Posted: Sun Apr 07, 2024 6:00 pm
by Dave Goodwin
Pick up a Dremel or similar small motor tool with a cutting wheel. Makes short work of slotting those clamp plates and does so pretty safely and easily. And I am no metal worker either

Re: Neil's early Tiger 1 (2023)
Posted: Mon Apr 08, 2024 6:43 am
by neil graham
Yeah, I have resisted getting a dremel for so long.....maybe its about time
Re: Neil's early Tiger 1 (2023)
Posted: Mon Apr 08, 2024 6:47 pm
by Donald Suttie
neil graham wrote: ↑Sat Apr 06, 2024 10:41 am
Thanks for the great suggestions guys, and the compliment Chang. I want it to look nice (and be reasonably safe from corrosion) even if I won't use any filler until the end and I know it runs
I did think about bending an allen key, but not cutting one...a metal saw is a likely addition to the tool kit. A new bolt is an obvious solution that I admit I didn't think about.
The slot was what I was hoping to cut with a drill bit. A bit scary for me as I am not a skilled metal guy by any stretch of the imagination.
Hi Neil,you will have about zero chance of bending a quality Allen Wrench,they are tested to check strength and i went along to see this test,they rotate on themselves 3 times before breaking,so trying to bend one you will have a very hard job indeed
Donald
Re: Neil's early Tiger 1 (2023)
Posted: Sat Apr 13, 2024 8:33 am
by neil graham
I'm glad I didn't try to bend an Allen key then, I am sure I would have come off second best
I haven't got the dremel yet, though I should have as I spent the morning at Bunnings (our version of Home Depot/B&Q). Getting even more rack shelving....and yes I am going to build several shelves for the exact size of the Armortek boxes....I imagine the ones I have are of a standard.
Did manage to sand all the remaining rear armour detail pieces and then get them coated (both sides!) with the etch primer & the red oxide primer.
Will research the correct colours for each....up until now I could just paint everything in dunkelgelb,with the only exception being the machine gun barrel. I have rust effects and soot for the main exhaust parts....not sure on the rest yet. The internet awaits!
Re: Neil's early Tiger 1 (2023)
Posted: Wed Apr 24, 2024 10:22 am
by neil graham
Spent last weekend doing more work to the shed...and getting yet more shelf rack space. It looks awesome, I have room for an entire tank in standard boxes
Started painting all the rear plate detail items..... long way to go of course, a lot of angles & coats to do