A sequence showing one way of applying base coats of paint and texture to replicate cast steel armour.
1. Thorough cleaning of components with a degreaser such as UPOL System 20 Degreaser:
If necessary, a light sanding and/or use of a steel wire brush in a rotary tool is used to remove unwanted material.
2: Priming: etch primer such as UPOL Acid 8. Apply as thin a coat as possible to all surfaces and then assemble components, fill any gaps and cover any visible fasteners with a filler such as Milliput. Apply weld detail using Milliput (although I also use a fabric paint for much finer detail).
3. Texturing: two stages, first is to apply a random pattern using a round burr in a rotary tool. Run the drill at low speed and bounce the burr over the surface in a random pattern. This chips the surface lightly:
I then sometimes re-apply prime to cover fillets etc and check the surface:
Having produced the "troughs" I then use a high build primer to create the "peaks". I spray a small area, lightly, then stipple with a short haired brush:
Before:
and after:
A light sanding will remove any unwanted high points.
4. Basecoat and sealing: I then apply the basecoat. There is a plastic modelling school which believes in all sorts of pre and post-shading, in colour modulation and a hundred other gimmicks. I prefer to apply a basecoat of authentic colour, matched as closely as possible to the original. Weathering can come later. If available, model acrylics are fine and go a long way with an airbrush, although for the Cent, I had the paint prepared by a car restorer who matched original paint chips to get the Australian Olive Drab Lustreless of the original:
I then seal the acrylic basecoat with an acrylic varnish such as Citadel Purity Seal and allow to harden off over at least 48 hours. If you use acrylic as a base, it makes it much easier to weather with enamel based products and especially oils as they can be removed or adjusted without damaging the underlying basecoat.
Finally, here's a puzzle. Why does this cast Centurion component have a regular pattern of circular marks?
Hope this is of interest, in view of a couple of recent posts.
Regards
Stephen